Might have been discussed already but the Aspire card got a redesign about 6 months back and is now issued as a metal card.
I'm a sucker for metal cards, but also found the Aspire looked too similar to the Surpass and it was difficult to tell them apart, so I looked into getting a new card and thought I'd document the process for others.
The new design is beautiful - almost black with a navy shimmer under certain light. It looks far nicer than the old design. It's a tad lighter than my Aus issued Plat Charge (14g v 17g) but still noticeably heavier than a regular plastic card (5-6g). The front is smooth with all details engraved making it a little thinner than the old card.
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Getting a replacement card was quick and painless. I used Live Chat to ask for an alternate shipping address to be added to all my cards as I was "spending a few months overseas". I made no mention of wanting the new card design at this stage.
Live Chat went through some security questions (mothers birthday and CVC) to add the address. They told me it could take up to 24 hours for the address to be added to the account.
The following day I logged back in and went to Menu > My Account > Card Services > Card Management > Replace a card > I want to change my card's design
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The next step will default to your US address, but if you click "Ship to a different address" you should be able to select your Australian address. The shipping method will automatically update to DHL. It will quote a 7-10 day delivery estimate but took two business days for me.
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